Project

Specification

K1000TTCi

Size

C1：400×200，C2：260×320，C3：430×230，C4：310×365

LCD screen

8.4/10.4 inch with resolution of 640×480

Control mode

KND Serial Servo Bus (KSSB)

Number of channels

2

Max. controlled axes

4 axes for each channel

Max. simultaneous axes

4 axes for each channel

Cs axes

1 axis for each channel (Optional)

Max. PLC axes

5 axes for each channel

Axis control function

Axes type: linear axis , A/B/C/D type rotation axis

Synchronous axis function (Inside each channel), Axis interlock, Emergency stop , Software and hardware over-travel limit

Channel control function

Interactive control for spindle, single block check, common memories, waiting M codes between two channels, etc.

Preparation functions

G code system: A/B

Up to 71 G codes, including rapid positioning, linear interpolation, circular interpolation, helix interpolation, thread cutting and interpolation, polar coordinate interpolation, plane selection, polar coordinate instructions, diameter & radius programming selection, reference point return, work coordinate system, local coordinate system, tool measurement, tool compensation, single canned cycle instructions, multiple canned cycle instructions, drilling/tapping canned cycle, dwell, etc.

Interpolation function

G00、G01、G02、G03、G32、G34、G07.2、G78.1

Feed function

Maximum rapid traverse speed：240000mm/min

Maximum feedrate speed：60000mm/min

Rapid override：F0、25％、50％、100％

Feedrate override：0～150％ (16 gears)

High-speed & high-precision control : Acceleration & deceleration control before interpolation, 5 types of acceleration & deceleration curve, Speed smooth control

Reference point

Automatic reference point return (G28), Return from reference point (G29), 2nd and 3rd reference point return (G30)

Thread function

Pitch: 0.01~500mm（Metric）; 0.06~25400teeth/inch（Inch）

Single/multiple thread, Metric/inch thread, Straight/tapper/face thread, Constant pitch/variable pitch thread, Circular thread

Thread retracting length, angle and speed can be specified

Digit spindle thread

Coordinate system and dimension

Least input increment：0.001/0.0001mm

Max stroke : ±999999999×Least input increment

Machine coordinate positioning (G53), Work coordinate system (G50, G54~G59), Local coordinate system (G52)

Plane selection (G17, G18, G19)

Metric/inch programming (G21/G20), Polar coordinate instructions (G15/G16), Absolute/incremental programming (G90/G91)

Measurement function

Skip function（G31）

Automatic tool measurement function（G36、G37）

Spindle function

For each channel: KSSB controlled spindle : 1, Analog spindle: 1,Digital spindle: 1

Multiple spindles function: Analog spindle can be extended

Gear control(S01～S08), Analog control(S0~S99999), Cs axis control

Analog spindle automatically/manually shift gears, Digital spindle positioning, Support digit spindle “speed/position” shift

Spindle speed override: 50～120%(8 steps), Analog voltage: 0～10V (stepless)

One interface for feedback signals from spindle encoder and the resolution of spindle encoder can be set.

Chuck check when spindle is running, Tailstock check, Spindle constant surface speed control（G96/G97）,Rigid tapping, Spindle speed clamp, etc.

Tool function

3 axes tool compensation（X/Y/Z）; Tool offset number:32 groups

Tool length compensation, Tool nose radius compensation, Tool wear compensation

Tool presetting: absolute tool presetting, incremental tool presetting, tool compensation value adjusting, etc.

Auxiliary function

Standard M codes: 51, which can be customized; Waiting M codes: M100-M199；

Special M code: M21~M24，M71~M74，M91~M94

Program storage and edition

Program storage space: 640K (internal). Extension: access to a U-disk (no capacity limit). Electronic disk: 3

Programming : Incremental programming , Absolute programming , Incremental/absolute compound programming , Decimal point programming

Program edition: input, alter, delete, insert, search, copy, move, merge, etc. Editing programs in U-disk

Program remarks : Chinese and English IME

Editing and executing multiple blocks in MDI mode

Sub-program calling(63 layers nested at most), Sub-program calling when machining in DNC mode with a U-disk

Program check

Fast drawing of tool path, Dry running, Single-block running, Machine lock, Auxiliary lock, Optional block stop, Optional block skip.

Program restart

Breakpoint management, Power-off management, Restart at any position, etc.

Simplified programming

Single canned cycle （G90/G92~G94）, Multiple canned cycle（G70~G76）

Drilling canned cycle （G83.5、G86.5、G80~G89）

Tapping canned cycle（G93、G84、G84.5）

Chamfering and rounding programming, linear-angle programming

Mirror image for X axis（G68、G69）

Compensation function

Tool length compensation, Tool nose radius compensation (G40~G42)

Corner circular interpolation (G39), Compensation value can be input by G10 in a program

Backlash compensation : Use independent compensation values when executing positioning and cutting feed , range: 0～8mm

Pitch-error compensation: Provide 512 compensation points for each axis, range: ±0.1mm

Macro program function

Custom macro B, Macro program calling(G65), Customized subprogram calling using G/M/T codes, Interruption calling of macro

Human-machine interface(HMI)

Language (for each channel): Chinese and English

Graphics (for each channel): 2D graphics of tool path, 3D graphics of parts

Current position, Program page, Program content, Parameter setting and display, Graph setting and display, Diagnosis data, Alarm, Ladder diagram, Run time, Parts count, Date, Time, Feed rate, Spindle speed, Spindle feed-back speed, Tool No., Spindle gear, Screen saver, etc.

Index information: Operation list, G code list, Parameter list, Diagnosis parameter list, Macro instruction list, Alarm list, and other customized information, etc.

Alarm: P/S alarm, Driver alarm, Over-travel alarm, System error alarm, KSSB alarm, External alarm, etc.

Protection function

Hardware over-travel limit, Stored stroke limit(software over-travel limit ), Dynamic workspace, Axis interlocking, Safety door interlock, Parameter protection, Program edition protection, Program encryption, PLC parameter protect, PLC Program encryption, etc.

CNC parameter backup, PLC parameter backup, Tool offset data backup, Program backup, PLC program backup, Macro variables backup, Access electronic disk, System data backup(U disk operation), System data restore(U disk operation), etc.

Operation management

Operation mode : AUTO, JOG, MDI, EDIT, HOME, PHOME, STEP(HANDLE)

Program execution : AUTO run, MDI run, DNC run (U-disk , Ethernet , RS232), Dry run , Single block run , Auto handle run

Program switch , Parameter switch , Time-limit power-on/off , Parameter/program password protection

PLC function

Open style PLC, display and edit ladder diagram on CNC, PLC-axis control

DI: 20 points, DI/DO point number of KSSB remote I/O module SD1 : 32/32

DI/DO point number can be extended up to 512/512 with KSSB controlled remote I/O modules

External interface

KSSB servo bus interface 1, KSSB servo bus interface 2, Spindle encoder interface , Feed axes pulse interface, Analog/digital spindle interface , High-speed input interface

Machine operation panel interface , Additional panel interface , Separate operation box interface

RS232/485 interface , CAN interface , USB interface , Ethernet interface

Matched driver

SD310 AC servo driver

ZD210 spindle driver