K1000TTCi

K1000TTCi is a bus type double-channel CNC system for lathe machine developed by KND company. It adopts 8.4/10.4 inch LCD screen with horizontal/ vertical structure and has 4 profiles totally. System communicates with servo unit in real time through KND serial servo bus (KSSB), which can control feed axes, analog spindle, digit spindle, I/O modules of two channels, etc. Separate control and operation for each channel is available, as well as interactive communication and control between two channels. This system can meet most of application requirements for double-channel lathe control.

Features

Specification

Dimension

     

    Project

    Specification

    K1000TTCi

    Size

    C1400×200C2260×320C3430×230C4310×365

    LCD screen

    8.4/10.4 inch with resolution of 640×480

    Control mode

    KND Serial Servo Bus (KSSB)

    Number of channels

    2

    Max. controlled axes

    4 axes for each channel

    Max. simultaneous axes

    4 axes for each channel

    Cs axes

    1 axis for each channel (Optional)

    Max. PLC axes

    5 axes for each channel

    Axis control function

    Axes type: linear axis , A/B/C/D type rotation axis

    Synchronous axis function (Inside each channel), Axis interlock, Emergency stop , Software and hardware over-travel limit

    Channel control function

    Interactive control for spindle, single block check, common memories, waiting M codes between two channels, etc.

    Preparation functions

    G code system: A/B

    Up to 71 G codes, including rapid positioning, linear interpolation, circular interpolation, helix interpolation, thread cutting and interpolation, polar coordinate interpolation, plane selection, polar coordinate instructions, diameter & radius programming selection, reference point return, work coordinate system, local coordinate system, tool measurement, tool compensation, single canned cycle instructions, multiple canned cycle instructions, drilling/tapping canned cycle, dwell, etc.

    Interpolation function

    G00G01G02G03G32G34G07.2G78.1

    Feed function

    Maximum rapid traverse speed240000mm/min

    Maximum feedrate speed60000mm/min

    Rapid overrideF025%、50%、100

    Feedrate override0150 (16 gears)

    High-speed & high-precision control : Acceleration & deceleration control before interpolation, 5 types of acceleration & deceleration curve, Speed smooth control

    Reference point

    Automatic reference point return (G28), Return from reference point (G29), 2nd and 3rd reference point return (G30)

    Thread function

    Pitch: 0.01~500mmMetric; 0.06~25400teeth/inchInch

    Single/multiple thread, Metric/inch thread, Straight/tapper/face thread, Constant pitch/variable pitch thread, Circular thread

    Thread retracting length, angle and speed can be specified

    Digit spindle thread

    Coordinate system and dimension

    Least input increment0.001/0.0001mm

    Max stroke : ±999999999×Least input increment

    Machine coordinate positioning (G53), Work coordinate system (G50, G54~G59), Local coordinate system (G52)

    Plane selection (G17, G18, G19)

    Metric/inch programming (G21/G20), Polar coordinate instructions (G15/G16), Absolute/incremental programming (G90/G91)

    Measurement function

    Skip functionG31

    Automatic tool measurement functionG36G37

    Spindle function

    For each channel: KSSB controlled spindle : 1, Analog spindle: 1,Digital spindle: 1

    Multiple spindles function: Analog spindle can be extended

    Gear control(S01S08), Analog control(S0~S99999), Cs axis control

    Analog spindle automatically/manually shift gears, Digital spindle positioning, Support digit spindle speed/position shift

    Spindle speed override: 50120%(8 steps), Analog voltage: 010V (stepless)

    One interface for feedback signals from spindle encoder and the resolution of spindle encoder can be set.

    Chuck check when spindle is running, Tailstock check, Spindle constant surface speed controlG96/G97,Rigid tapping, Spindle speed clamp, etc.

    Tool function

    3 axes tool compensationX/Y/Z; Tool offset number:32 groups

    Tool length compensation, Tool nose radius compensation, Tool wear compensation

    Tool presetting: absolute tool presetting, incremental tool presetting, tool compensation value adjusting, etc.

    Auxiliary function

    Standard M codes: 51, which can be customized; Waiting M codes: M100-M199

    Special M code: M21~M24M71~M74M91~M94

    Program storage and edition

    Program storage space: 640K (internal). Extension: access to a U-disk (no capacity limit). Electronic disk: 3

    Programming : Incremental programming , Absolute programming , Incremental/absolute compound programming , Decimal point programming

    Program edition: input, alter, delete, insert, search, copy, move, merge, etc. Editing programs in U-disk

    Program remarks : Chinese and English IME

    Editing and executing multiple blocks in MDI mode

    Sub-program calling(63 layers nested at most), Sub-program calling when machining in DNC mode with a U-disk

    Program check

    Fast drawing of tool path, Dry running, Single-block running, Machine lock, Auxiliary lock, Optional block stop, Optional block skip.

    Program restart

    Breakpoint management, Power-off management, Restart at any position, etc.

    Simplified programming

    Single canned cycle G90/G92~G94, Multiple canned cycleG70~G76

    Drilling canned cycle G83.5G86.5G80~G89

    Tapping canned cycleG93G84G84.5

    Chamfering and rounding programming, linear-angle programming

    Mirror image for X axisG68G69

    Compensation function

    Tool length compensation, Tool nose radius compensation (G40~G42)

    Corner circular interpolation (G39), Compensation value can be input by G10 in a program

    Backlash compensation : Use independent compensation values when executing positioning and cutting feed , range: 08mm

    Pitch-error compensation: Provide 512 compensation points for each axis, range: ±0.1mm

    Macro program function

    Custom macro B, Macro program calling(G65), Customized subprogram calling using G/M/T codes, Interruption calling of macro

    Human-machine interface(HMI)

    Language (for each channel): Chinese and English

    Graphics (for each channel): 2D graphics of tool path, 3D graphics of parts

    Current position, Program page, Program content, Parameter setting and display, Graph setting and display, Diagnosis data, Alarm, Ladder diagram, Run time, Parts count, Date, Time, Feed rate, Spindle speed, Spindle feed-back speed, Tool No., Spindle gear, Screen saver, etc.

    Index information: Operation list, G code list, Parameter list, Diagnosis parameter list, Macro instruction list, Alarm list, and other customized information, etc.

    Alarm: P/S alarm, Driver alarm, Over-travel alarm, System error alarm, KSSB alarm, External alarm, etc.

    Protection function

    Hardware over-travel limit, Stored stroke limit(software over-travel limit ), Dynamic workspace, Axis interlocking, Safety door interlock, Parameter protection, Program edition protection, Program encryption, PLC parameter protect, PLC Program encryption, etc.

    CNC parameter backup, PLC parameter backup, Tool offset data backup, Program backup, PLC program backup, Macro variables backup, Access electronic disk, System data backup(U disk operation), System data restore(U disk operation), etc.

    Operation management

    Operation mode : AUTO, JOG, MDI, EDIT, HOME, PHOME, STEP(HANDLE)

    Program execution : AUTO run, MDI run, DNC run (U-disk , Ethernet , RS232), Dry run , Single block run , Auto handle run

    Program switch , Parameter switch , Time-limit power-on/off , Parameter/program password protection

    PLC function

    Open style PLC, display and edit ladder diagram on CNC, PLC-axis control

    DI: 20 points, DI/DO point number of KSSB remote I/O module SD1 : 32/32

    DI/DO point number can be extended up to 512/512 with KSSB controlled remote I/O modules

    External interface

    KSSB servo bus interface 1, KSSB servo bus interface 2, Spindle encoder interface , Feed axes pulse interface, Analog/digital spindle interface , High-speed input interface

    Machine operation panel interface , Additional panel interface , Separate operation box interface

    RS232/485 interface , CAN interface , USB interface , Ethernet interface

    Matched driver

    SD310 AC servo driver

    ZD210 spindle driver